Aluminum
Filler Metals

|
Technical
Documents
|
MSDS
Safety Documents
|
AWS
Class
|
Nominal
Composition, %
|
Al
|
Cu
|
Si
|
Others
|
Al
716
Available in wire and
preforms. Wide melting range (less fluid) filler metal.
|
 68.4K
|
 88.1K
|
BAlSi-3
|
Rem
|
4
|
10
|
0
|
Al
718
Available in strip,
wire, powder, paste and preforms. Most fluid of the aluminum
filler metals.
|
 69.7K
|
 89.1K
|
BAlSi-4
|
Rem
|
0
|
12
|
0
|
Al
719
Available as a powder
or paste.
|
 69.6K
|
 89.5K
|
N/A
|
Rem
|
4
|
10
|
10
Zn
|
Al
802
Available as wire and
preforms. High temperature solder for aluminum.
|
 68.8K
|
 80.1K
|
N/A
|
2
|
0
|
0
|
98
Zn
|
Carbide
Brazing Alloys
|
Technical
Documents
|
MSDS
Safety Documents
|
AWS
Class
|
Nominal
Composition, %
|
Ag
|
Cu
|
Zn
|
Ni
|
Others
|
Easy
Flo 3
Lowest melting filler
metal for joining carbides and steels.
|
 100K
|
 100K
|
BAg-3
|
50
|
15.5
|
15.5
|
3.0
|
16
Cd
|
BR
252
Economical filler metal
for carbide, stainless steel and steel.
|
N/A
|
 98K
|
BAg-26
|
25
|
38
|
33
|
2
|
2 Mn
|
BR
403
For carbides, steels
and stainless steel; slow flow.
|
 77.5K
|
 95.8K
|
BAg-4
|
40
|
30
|
28
|
2
|
0
|
BR
495
For low-temperature
brazing of tungsten carbide and stainless steel.
|
 76.4K
|
 97.7K
|
BAg-22
|
49
|
16
|
23
|
4.5
|
7.5
Mn
|
BR
505
Cd-free replacement
for EF 3. Joins carbides and stainless steel. Fluid flow.
|
 78.8K
|
 95.8K
|
BAg-24
|
50
|
20
|
28
|
2
|
0
|
Hi-Temp
548
Moderate strength,
low melting copper based alloy for carbides, tool steels, etc.
|
 77K
|
 97K
|
N/A
|
0
|
55
|
35
|
6
|
4
Mn
|
Hi-Temp
095
High strength filler
metal for joining carbides, steels and heat resistant alloys.
|
 80.9K
|
 87.2K
|
N/A
|
9.5
|
52.5
|
0
|
0
|
38.0
Mn
|
Hi-Temp
080
Economical, high strength
filler metal for joining carbides to alloy steels.
|
N/A
|
 97K
|
N/A
|
0
|
54.85
|
25
|
8
|
.15
Si, 12 Mn
|
Trimet
245
Braze 495 on both sides
of copper in 1-2-1 ratio.
|
N/A
|
 98K
|
N/A
|
--
|
--
|
--
|
--
|
--
|
Trimet
258
Easy-Flo 3 on both
sides of copper in 1-2-1 ratio.
|
N/A
|
 101K
|
N/A
|
--
|
--
|
--
|
--
|
--
|
Trimet
259
Braze 505 on both sides
of copper. Cd-free with higher strength and better flow qualities
than Trimet 258.
|
N/A
|
 98K
|
N/A
|
--
|
--
|
--
|
--
|
--
|
Copper
- Phosphorus Alloys
(See note below)
|
Technical
Documents
|
MSDS
Safety Documents
|
AWS
Class
|
Nominal
Composition, %
|
Cu
|
P
|
Others
|
Fos-Flo
7
An economical, very
fluid medium temperature filler metal for use with copper, brass
and bronze. Withstands moderate vibration. Recommended joint
clearance: .001" to .003" (.025 mm to .076 mm). Fast
Flow.
|
 73.4K
|
 89K
|
BCuP-2
|
92.75
|
7.25
|
0
|
Fos-Flo
6
An economical filler
metal with a wide melting range and moderate flow. For use where
close fit-ups cannot be maintained and ductability is important.
Recommended joint clearance is .003" to .005" (.076
mm to .127 mm).
|
N/A
|
 89K
|
N/A
|
93.85
|
6.15
|
0
|
Fos-Flo
670
Very free flowing alloy
for tight fit-ups, Silver Free and low temp melting point.
|
 76.4K
|
N/A
|
N/A
|
87.0
|
6.0
|
7.0
Sn
|
Fos-Flo
671
A low temperature Silver-free
alloy; very free flowing.
|
N/A
|
 96K
|
N/A
|
85.3
|
6.2
|
7.0
Sn, 1.5 Ni
|
| NOTE:
The Sil-Fos and Fos-Flo filler
metals are for use with copper and copper alloy base metals.
Do not use these materials to join ferrous materials as brittle
phosphide compounds will be formed at the interface. The Sil-Fos
and Fos Flo filler metails have a unique characteristic called
the "Flow Point" (listed in parentheses). The "Flow
Point" is defined as the temperature at which the filler
metal is fluid enough to capillary through a joint even though
not completely liquid (i.e. above the liquidus temperature).
|
Copper
Alloys
|
Technical
Documents
|
MSDS
Safety Documents
|
AWS
Class
|
Nominal
Composition, %
|
Cu
|
Zn
|
P
|
Sn
|
Others
|
Certified
OFHC
For furnace brazing
of steel, SS & Ni based alloys.
|
N/A
|
 86K
|
BVCu-1x
|
99.99
|
0
|
0
|
0
|
0
|
CDA
102
Joining of ferrous,
Ni-base & Cu-Ni alloys. Free flowing.
|
N/A
|
 86K
|
N/A
|
99.95
|
0
|
0
|
0
|
0
|
CDA
110
Joining of ferrous,
Ni-base & Cu-Ni alloys. Free flowing for press fits.
|
N/A
|
 86K
|
BCu-1
|
99.9
|
0
|
0
|
0
|
0
|
CDA
510
Use on steels where
brazing temperatures lower than Cu are needed.
|
N/A
|
 87K
|
N/A
|
95
|
0
|
0.3
|
4.7
|
0
|
CDA
521
Use on steels where
brazing temperatures lower than Cu are needed.
|
N/A
|
 86.9K
|
N/A
|
92
|
0
|
0.3
|
7.7
|
0
|
CDA
681
Joining of Fe, Cu &
Ni alloys. Fluid alloy.
|
N/A
|
 85.7K
|
RBCuZn-C
|
60
|
40
|
0
|
0
|
0
|
Flux
Cored and Coated Filler Metals
|
Technical
Documents
|
MSDS
Safety Documents
|
AWS
Class
|
Nominal
Composition, %
|
Ag
|
Cu
|
Zn
|
Sn
|
Ni
|
Braze
380
Free flowing, cadmium-free
filler metal used with ferrous and nonferrous base metals.
|
 76K
|
 93K
|
BAg-34
|
38
|
32
|
28
|
2
|
0
|
Braze
401
For copper base alloys,
mild steel, nickel and Monel, and where a narrow melt range
is desired.
|
 74K
|
 93K
|
N/A
|
40
|
30
|
30
|
0
|
0
|
Braze
452
Low temperature, free-flowing,
Cd-free alloy.
|
 75K
|
 93K
|
BAg-36
|
45
|
27
|
25
|
3
|
0
|
Braze
505
For 300 series stainless
steel food handling equipment with close joint clearances.
|
 79K
|
 96K
|
BAg-24
|
50
|
20
|
28
|
0
|
2
|
Braze
560
For food handling equipment
requiring a low melting, cadmium-free alloy.
|
 75K
|
 93K
|
BAg-7
|
56
|
22
|
17
|
5
|
0
|
VTG/High
Purity Silver, Gold, Palladium Filler Metals
|
Technical
Documents
|
MSDS
Safety Documents
|
AWS
Class
|
Nominal
Composition, %
|
Ag
|
Au
|
Pt
|
Pd
|
Others
|
Silver
Available in several
grades including (99.9, 99.93, 99.95, 99.99).
|
 75K
|
 86.3K
|
N/A
|
99.99
|
0
|
0
|
0
|
0
|
Gold
Very ductile - Wets
most metals. Several grades available.
|
N/A
|
N/A
|
N/A
|
0
|
99.99
|
0
|
0
|
0
|
Platinum
Very high temperature
- Several grades available.
|
N/A
|
 58.4K
|
N/A
|
0
|
0
|
99.99
|
0
|
0
|
Palladium
High temperature brazing
of refractory metals. Several grades available.
|
N/A
|
 68.8K
|
N/A
|
0
|
0
|
0
|
99.99
|
0
|
Brazing
Alloys for Vacuum Applications
|
Technical
Documents
|
MSDS
Safety Documents
|
AWS
Class
|
Nominal
Composition, %
|
Ag
|
Cu
|
Sn
|
Ni
|
Others
|
Braze
503
For electronic components
where Cd and Zn are not desired.
|
N/A
|
 89.5K
|
BVAg-6b
|
50
|
50
|
0
|
0
|
0
|
Braze
604
For vacuum tube seals
- joins ferrous and nonferous alloys.
|
 80.2K
|
 91K
|
BVAg-18
|
60
|
30
|
10
|
0
|
0
|
Braze
716
For atmosphere brazing
of Nickel & Ferrous-based metals.
|
 75.8K
|
 93.2K
|
BVAg-8b
|
71.5
|
28
|
0
|
0.5
|
|
Braze
721
For joining nonferrous
electric components in vacuum.
|
 81.3K
|
 89.5K
|
BVAg-8
|
72
|
28
|
0
|
0
|
0
|
Braze
999
A VTG alloy for brazing
ceramics to be used in semiconductors.
|
 116K
|
 79.9K
|
BVAg-0
|
99.9
|
0
|
0
|
0
|
0
|
Lithobraze
Alloys
|
Technical
Documents
|
MSDS
Safety Documents
|
AWS
Class
|
Nominal
Composition, %
|
Ag
|
Cu
|
Sn
|
Ni
|
Others
|
Lithobraze
720
For brazing in dry
hydrogen or inert atmosphere - joins stainless.
|
N/A
|
 90K
|
BAg-8a
|
71.7
|
28
|
0
|
0
|
0.3
Li
|
Lithobraze
925
Recommended for furnace
brazing of Stainless without flux.
|
N/A
|
 90K
|
N/A
|
5
|
20
|
0
|
0
|
75
Au
|
Premabraze
Alloys
|
Technical
Documents
|
MSDS
Safety Documents
|
AWS
Class
|
Nominal
Composition, %
|
Ag
|
Au
|
Cu
|
Pd
|
Others
|
Premabraze
051
Narrow melting range
- good for step brazing.
|
N/A
|
 90K
|
N/A
|
5
|
75
|
20
|
0
|
0
|
Premabraze
127
For Nickel, Mo, SS,
Kovar®, and Mo-Mn metalized ceramics.
|
N/A
|
 85.9K
|
BAu-3
|
0
|
35
|
62
|
0
|
3
Ni
|
Premabraze
131
For vacuum applications
- joins SS, Inconnel, Kovar®. Tungsten, etc.
|
 82.6K
|
 89.2K
|
BVAu-4
|
0
|
82
|
0
|
0
|
18
Ni
|
Premabraze
180
Low penetration of
substrates.
|
N/A
|
 82.5K
|
N/A
|
0
|
0
|
0
|
65
|
35
Co
|
Premabraze
265
For SS, Cu, Kovar®
and non-Mo-Mn metallized ceramics.
|
N/A
|
 83.5K
|
N/A
|
65
|
0
|
20
|
15
|
0
|
Premabraze
399
For Copper, Nickel,
Kovar® and Mo-Mn metallized ceramics.
|
N/A
|
 82.4K
|
BAu-1
|
0
|
37.5
|
62.5
|
0
|
0
|
Premabraze
402
For Copper, Nickel,
Kovar® and Mo-Mn metallized ceramics.
|
N/A
|
 82.4K
|
N/A
|
0
|
50
|
50
|
0
|
0
|
Premabraze
407
For Copper, Nickel,
Kovar® and Mo-Mn metallized ceramics.
|
N/A
|
 82.4K
|
N/A
|
0
|
35
|
65
|
0
|
0
|
Premabraze
408
Narrow melting range,
useful in step brazing.
|
N/A
|
 89.4K
|
N/A
|
20
|
60
|
20
|
0
|
0
|
Premabraze
409
For Cu, Ni, Mo-Mn -
remains ductile. Low vapor pressure.
|
N/A
|
 82.7K
|
N/A
|
0
|
81.5
|
16.5
|
0
|
2
Ni
|
Premabraze
500
High strength and good
oxidation resistance, for joining Super Alloys.
|
N/A
|
 83.6K
|
BVAu-7
|
0
|
50
|
0
|
25
|
25
Ni
|
Premabraze
540
Similar to Au-Ni -
lower cost and density. Doesn't embrittle Kovar®.
|
N/A
|

|